Brian sather autodesk

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Click Start in the Part Fill Analysisdialog box that appears. Once the analysis is complete, a list ofresults appears in the history tree. Double click on the Fill time result. Inthe Tools panel, click on the arrow toexpand the list and then click AnimateResults. Play the animation of the cavity fillingwith plastic.

Review the results for Qualityprediction, Air traps, and Weld lines. If this shrinkage is notproperly accounted for in sizing the core and cavity then the molded part will likely come outundersized and out-of-spec. The other option is to run a Moldflow Shrinkageanalysis that will accurately predict anisotropic shrinkage values for the part. This can be adjusted later to minimizepart shrinkage. Click Start. The process involves defining a workpiece that will encompass the entire part,defining patching or shut-off surfaces, creating runoff surfaces for the parting line, and thenautomatically generating the cavity and core.

Defining the WorkpieceTo simplify the modeling process, the Workpiece Definition feature defines one piece thatencompasses the entire part that is later split into the core and cavity halves in a separateprocess. Change the X total value to mmand the Y total value to mm in theWorkpiece Setting dialog box and thenpress OK to create the workpiece.

Patching SurfacesPatching surfaces are added to a product to close any openings in the product design for themold tooling design. The patching surfaces define any location where the separation is requiredin the tooling.

To create the patching surfaces for thesimple holes, click on the CreatePatching Surfaces button. The Create Patching Surface dialogbox will appear listing all the patchingsurfaces to be created. Click OK toaccept and create the surfaces. To fill in the opening of the handle, usethe Create Planar Patch tool andselect all the edges of the opening onthe bottom plane of the part. Now use the Boundary Patch tool andselect the perimeter of the opening tocreate a new surface.

Close and savethe file. Makesure Patching Surfaces is chosen asthe output, and then click on thesurface that was just created. These surfaces extend from the outer edge of the plastic part to the edges of the Workpieceblock. These are used in conjunction with the Workpiece and Patching Surfaces to automaticallygenerate the core and cavity.

Select OK once all edges are properlyselected and aligned to create theRunoff Surfaces. Parting DiagnosticsThe Parting Diagnostics tool evaluates the runoff surfaces and determines if the final runoffsurfaces can be used to split the workpiece.

It will also color code the faces of the plastic partthat is defined by the Core and Cavity and return the number of faces for each. Click Done in the dialog box whenfinished evaluating the PartingDiagnostics.

Theworkpiece is automatically split based on the surfaces of the placed part, the added patchedsurfaces, and the runoff surfaces. The Core and Cavity are now created. This process involvescreating a sketch of the runner system centerlines and then defining the properties of the gate. Creating the RunnerCreating the runner is a two step process.

First, a sketch needs is created using the AutoRunner Sketch or by creating a sketch manually. Second, the Create Runner tool is used todefine the cross section diameter and length and cold slug properties. To start the runner sketch, Use theAuto Runner Sketch tool. Select the corner of the workpiecewhere the Core and Cavity cometogether as the base point of thesketch. In the Sketch, change the length of theline to 45mm.

Click on Runner in the ribbon tospecify the runner properties. In the Create Runner dialog box,change the diameter to 3mm andselect only the side of the line goingtowards the gate. Injection Mold Design Using Autodesk Inventor ToolingCreating the GateWhen you create gates, you have a wide variety of options to create the right shape and size foryour design.

Each of the eight gate types selected presents a table of parameters that you canedit to meet your design requirements. Start the Gate creation tool by clickingon the Gate button in the ribbon.