Manual impressora willett 430




















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Ver imagem maior. Para willett mk3 eht block, para willett 43s impressora de tinto Produtos com a melhor oferta. Melhor oferta em. Ver Detalhes. Iniciar Compra Segura Contatar Fornecedor. Use the counter to monitor the number of messages printed.

Monitor the printer to ensure that the system functions correctly. Monitor the machine parameters and check that they remain stable. Typical Diagnostics Screen values are shown in the table below. Note: The values provided are typical. The exact figures will vary slightly for each machine depending on the model, ink type and ambient conditions.

Cabinet Temperature 35 Ambient temperature. Viscosity Set Point 29 Ink type, Ambient temperature. Note: If the machine does not provide an adequate clean start-up or shutdown during these procedures, it is possible that air may have become trapped in the flush pump and flush pipework. Issue 2 7 Part No. The machine starts and the flush pump is actuated.

During the actuation of the flush pump, solvent is ejected from beneath the jet valve. Repeat the procedure if necessary. Passwords Liase with the customer and find out which machine functions they want available to relevant personnel and which passwords they want to use.

Set the Passwords for Levels 1 and 2. Do not divulge the master password to the customer. Setting up Shifts Liase with the customer to confirm shift requirements if any. The example below show how to set a shift system where the day is split into three shifts with each shift numbered from 1 and shift 1 starting at The Set Shifts sub-menu is displayed.

Notes: You must delete the Character for shift 1 using the backspace or del key before entering a new value. Once you enter a start time and length, the other shifts are calculated automatically. Issue 2 9 Part No. Typical Installation A typical installation is shown in Figure 6, where the printer 7 is mounted on a printer stand 6.

The printhead 4 is configured to print vertically via a clamp 2 and bracket 3 assembly. A lamp stack 1 is fitted to the printer stand. However, if the line speed varies then a shaft encoder must be fitted in order to maintain constant message width. A Width Message Parameters of 1 will provide the fastest print that the printer can achieve in each font using the Internal Shaft Encoder option.

The printer can be configured to accept two shaft encoder quadrature outputs. This allows the printer to compensate for changes in direction of the production line. If a quadrature shaft encoder is to be used you must do the following: 1 Set jumper JB2 Figure 7 2 to position B.

Note: Using quadrature shaft encoders to determine changes of direction disables the width function ie it must be set to 1. If width control is required, an external divider box must be provided. Issue 2 11 Part No. Table 1 lists the settings for jumper JB1. Issue 2 13 Part No. Aqueous inks and solvents present a low fire risk as they will not burn or support combustion.

Solvent-based inks pose a greater fire risk. A fire blanket may be used to smother small local fires. If in doubt consult the local fire authority. If spillage is large, ventilate the area. Issue 2 15 Part No. Notes: It is possible to download new versions of the same software but it is not possible to install different language firmware or firmware from a different machine variant.

A security feature of the prevents the download of any firmware other than an up-grade of the firmware, which was originally supplied. Checking the Communications Link Before attempting to download new software check the communications link between the PC and the printer. Issue 2 17 Part No. Checking the Communications Link 1 Before attempting to download new software check the communications link between the PC and the printer. The Connection Description window opens requesting a title and an icon for the new connection.

Issue 2 19 Part No. Using Microsoft Windows 3. The file downloads to the printer. An indicator at the bottom on the Terminal Window displays the progress of the download. Issue 2 21 Part No. If this situation occurs, use the following recovery procedure: 1 Switch off the Series unit.

TMR1 is the test point closest to R Issue 2 23 Part No. The printer will now be operational. All or part of the procedure may be required, as indicated in the failure diagnosis and repair instructions at the beginning of this section. The procedures may also be used as an aid to fault finding. PSU cover 1. Baffle plate 2. Earth point on printhead located under the rear cover. Figure 12 Earth Continuity Test Points. Issue 2 25 Part No. Machine Power-Up 1 Ensure that the correct fuses are fitted for the local mains supply voltage.

The correct values are listed below: a V supply - 5 A fuse. When the LCD is readable, press any key to set the contrast. Pump Zero Offset Calibration Caution - False Readings To avoid the risk of false readings, the pump zero offset should only be calibrated when there is no ink in the system and the pump is off.

Calibrate the pump zero offset as follows: 1 From the Calibrate menu select the Pump Zero Offset option. The ink system pressure is automatically set to zero relative to local atmospheric pressure. There is no visual indication that the calibration has been performed.

Cooling Fan Check Check that the electronic compartment cooling fan is operating correctly i. Note: The cooling fan does not rotate until the machine has been switched on for 2 to 4 minutes. The LEDs represent the following voltage rails:. LED3 yellow V supply. LED4 red V supply. Issue 2 27 Part No. Use Pin 2 as the 0 V reference. Reset Run Hours If the Service icon is displayed, the time until the next service is due must be entered to remove it.

Proceed as follows:. Enter the number of hours until the next ink system or pump service is due. The preliminary settings ensure that EHT trip is prevented when setting up the printhead and calibrating the EHT table. The display shows Setting EHT trip level.

Issue 2 29 Part No. If the Ink Out icon is displayed, remove the filler plug from the top of the FMS and prime the mixer bowl with ml of ink using a syringe and a length of 40 mm x 6 mm diameter plastic tube. Note: The Ink Out icon will clear from the display before all the ink is added to the mixer tank but ensure that the entire ml of ink is added. Caution - Equipment Damage Ensure that the ink comes from a sealed bottle and that at least one of the bottles from the same batch has been tested to ensure that the viscosity is correct.

If the Ink Level Low icon is displayed, pour the remaining ink into the ink reservoir with the black filler cap 4-slot spider. If the Top Up Level Low icon is displayed, pour the top up into the reservoir with the white filler cap 3-slot spider with one litre of the appropriate top up solvent.

Fill Mixer Tank If the ink level in the mixer tank is less than ml then it will be below the ink pick up pipe. The machine will not reach operating pressure or top up ink. If there is ml or less ink in the mixer tank, fill it as follows: 1 From the System menu select Fill Mixer Tank.

The pump starts and the mixer tank fills. When the level of ink is OK, the pump stops this may take several minutes. Issue 2 31 Part No. The machine will shut down if disable charge and gutter detect errors are not disabled. Disconnect the multimeter. Refit the electrical connectors to valves V6 and V1. VMS Calibration Caution - Equipment Damage Ensure that the ink comes from a sealed bottle and that at least one of the bottles from the same batch has been tested to ensure that the viscosity is correct.

Nozzle Flush 1 Slacken the knurled screw on top of the printhead and remove the front cover. Support the printhead in a suitable stand and place a container underneath to catch any surplus solvent.

The nozzle flush remains operational for 2 minutes but can be aborted at any time by pressing f1 , Abort Flush. Ink Jet Alignment 1 Press f1 to start the jet. Check also that the jet is parallel to the sides of the charge electrode slot. Issue 2 33 Part No. The Head temperature is typically 35 but can vary for some inks.

Ensure that the temperature set point is correct for the ink being used refer to the last 2 digits of the FIN. Ink pressure is typically 32 but can vary for some inks.

Ensure that the pressure set point is correct for the ink being used refer to the 9th and 10th digits of the FIN. Modulation Calibration Manual Caution - Print Quality To ensure high print quality, ink viscosity must be checked and must be correct prior to attempting modulation calibration. Adjust the Modulation Set Value until the modulation level is 5. Issue 2 35 Part No. Phase Profile Adjustment 1 Ensure that the phase detector is approximately 1 mm from the ink jet.

If not, align the printhead as described in Printhead Alignment, page Also ensure that the 0 V EHT plate is parallel to the jet. If any adjustments are required, refer to the printhead alignment procedure in Printhead Alignment, page Print Charge Value Calibration 1 Enter a test message that represents the specific customer requirement.

Issue 2 37 Part No. Do not press. It may be necessary to clean the gutter when poor print quality is produced. Set the Character Height for the currently selected message to 1. Press enter after inputting each value and take print samples until the minimum readable character is achieved gutter clipping.

Set this value. Note: If gutter clipping occurs, clean the gutter before proceeding. Increase the value in steps of 10 and take print samples until the maximum readable character is achieved. Note this value and decrease it by Note: It is only necessary to reduce the value by 10 if there is evidence of over deflection. If there is no evidence of over deflection at the maximum EHT setting of , leave the setting at Clean Shutdown Check Stop the jet by pressing f1.

Ensure that the shutdown procedure operates correctly, i. This will prevent an ink jet being formed at the printhead nozzle. Print Height Test Take two print samples with the printhead between 14 mm and 24 mm from the substrate. Issue 2 39 Part No. Ink Viscosity Measurement Note: Before testing viscosity, ensure that the printer is at normal operating temperature. The graphs are listed in the next section. Use the graph to calculate the optimum viscosity vertical axis for the ink.

Issue 2 41 Part No. Issue 2 43 Part No. Issue 2 45 Part No. Top Cover The top cover 5 is moulded from a plastic material and houses the following: The control panel 3. A hinged reservoir filler cover 1 that gives access to the ink and top up reservoir fillers. A vent 2 that allows heat and vapour to escape from the enclosure.

The top cover is secured in position by two fasteners 4 which are screwed in to release the cover. When raised, the top cover is supported on two telescopic struts, which gives access to the internal components of the printer.

Side Covers The two side covers 9 are similar, they have different length fasteners fixed to them, thus they require the correct orientation when fitting. The side covers should be fitted with the long fasteners at the opposite side from the printhead umbilical cable.

When the covers are removed the fasteners are retained in the cover by captive plastic washers. Base The base 10 is moulded from plastic and houses the following: The ink system filters see Ink System Filters, page 82 and the electronic system cooling fan filter. A hinged cover 8 , which gives access to the ink system filter and the electronic system cooling fan filter. The connector panel 7 see Connector Panel on page The printhead umbilical outlet Issue 2 47 Part No.

The bleed valve 18 mounted on the heater module block is normally closed, only opening during purging, flushing of the nozzle and start up and shutdown. The bleed valve when energised removes air from the feed and return pipework and the nozzle when being purged. A vacuum is also applied through the bleed valve to the nozzle during a nozzle flush. The ceramic transducer 11 is fed with a modulation signal.

The transducer causes the nozzle assembly to vibrate along its length so that the ink stream from the nozzle jet orifice is formed into individual droplets. The nozzle jet orifice 12 has a diameter of 60 microns. The LED is strobed at the modulation frequency so that the position of individual droplets can be observed with a magnifying glass x10 minimum.

The charge electrode applies an electrical charge to each individual ink droplet. The charge applied to the droplet is variable and affects the position of the droplet on the substrate. The deflector electrodes generate a constant electrostatic field through which the electrically charged ink droplets pass.

The charged ink droplets are deflected by the electrodes, the amount of deflection is dependent on the charge applied to the ink droplet. The gutter delivers the ink back to the ink system. The front cover protects the printhead components.

Removal of the cover is sensed by the printer via the cover switch 5. When the cover is removed the voltage to the deflector electrodes is turned off. It is open while printing and during the flushing cycle, but closes when the printer stops to prevent leakage from the nozzle. A signal return lead is connected to the other. When ink which is conductive is present, the signal passes through it to the return lead. A wiring diagram for the printhead electrical and ink systems is shown in Figure Issue 2 49 Part No.

Control Panel 3 1 4 5. Figure 20 Control Panel. The keypad is self-adhesive for ease of mounting and is fixed to an aluminium plate, which is secured to the top cover by six screws.

The display has a viewing area of mm x 64 mm. The display is mounted on four insulated studs, on the same aluminium plate as the keypad and is secured by four nylon nuts. Issue 2 51 Part No. The connector panel is a stainless steel pre-drilled plate fitted to the printer base and secured by four screws. The connector panel is fitted with the components listed below.

RS can only be used over relatively short distances 15 metres maximum. Issue 2 53 Part No. DIN Pin 2 Sensor output. Din Pin 4 0V DC common. DIN Pin 3 Received data into the printer. Din Pin 4 DTR output from the printer. Din Pin 5 DCD input to the printer. Din Pin 2 Amber lamp negative supply. DIN Pin 3 Green lamp negative supply. For the series printer to operate as designed, it has three other electronic component parts. The printer can be interrogated over a serial link in order to assess performance.

Issue 2 55 Part No. It has a battery backup so that the current time and date do not have to be manually set each time the printer is switched on. The battery is automatically charged when the printer is switched ON. Issue 2 57 Part No. Pinout details are given in the tables below. Pin No. Signal Function Pin No. Issue 2 59 Part No. Signal Function 1 to 8 00 - 07 Droplet charge data 9 and 10 0V Common 11 to 20 - Not used at present.

The logic level signals at this connector are converted by the optional expansion card for use with a modem, 20 mA current loop or RS interface. Link W3 8 must be fitted if COM2 is to be used with the optional expansion card and internal modem. Issue 2 61 Part No. C14 C15 J6. R49 R50 R55 R52 Q R33 R54 R V5 D3 R5. R39 R32 R IS01 R R45 R R4 R43 R Q8 J4. D R42 Q1 R22 C7. R1 J2 C2. R40 C1. R6 Q3 C CON 1 R38 R R47 R R3 R16 R30 V1. D6 R R35 Q6 V7. R37 R48 JP2 R R26 C4.

C5 R21 C6 R18 C9. IC U1 4 acts as the ink pump motor controller. A circuit diagram of the board is supplied in Appendix A in this manual. Issue 2 63 Part No. Check the liquid level of ink and solvent; please add the liquids in time according to procedure when they are in low level.

Willett printer is equipped with function of automatic fault diagnosis, users can get failure message white color suggests failure and solve the problems by checking the icon on menu display screen, working condition tool tip or "condition prompt" in system menu. On the running process of Willett printer, users can check the performance parameter by choosing of "verification" on the menu or pressing button "i" for screen diagnosis so as to correctly judge what is going on with the Willett inkjet printer.

Willett printer is a brand with stable machine quality. If users can correctly operate machines according to the manual and do the maintenance in time, the machine serving life will be far extended. Remark: To learn more information about: Daily Maintenance and Troubleshooting for Willett Printer, please feel free to contact with us.

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